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Mastering humidity control: the key to printing perfection

At BD Print, as we carry out numerous printing projects during the day, we now have premium-quality humidity control equipment, which not only offers multiple benefits for printing plants, but also helps to improve and maintain the quality of your printing project, regardless of its size.

Upgrading print quality through humidity control at Best Deal Print Solutions

As a leader in the trade printing industry, we understand that delivering top-notch print quality is non-negotiable. A key factor in achieving this is maintaining the perfect humidity levels in our facility. Without proper humidity control, paper can warp, curl, or shrink, leading to misfeeds, registration issues, and poor ink application.

Our state-of-the-art humidity control system ensures that every trade printing project we produce meets the highest standards of precision and quality. By investing in this technology, we guarantee that your printing projects will always be impeccable, vibrant, and true to your vision. Trust Best Deal Printing Solutions to deliver the excellence you deserve, every time.

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What is humidity control equipment?

Humidity control equipment in a printing facility regulates the moisture levels in the air to maintain optimal printing conditions. It prevents issues like paper curling, ink smudging, and static electricity, which can affect print quality. By stabilizing the environment, it ensures consistent and flawless printing results, reducing waste and improving efficiency.

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Whether it is for digital printing, or offset printing, maintaining optimal humidity levels is crucial in printing operations, to ensure impeccable and high-quality printing results

Paper is highly hygroscopic, quickly losing moisture in dry air, which can alter its shape and physical properties. Typically, paper is produced to stay balanced at 50%. When humidity drops below this, especially under 40%, paper can shrink, warp, and generate static, causing handling issues and attracting dust. These problems are most common during extreme weather.

Humidity control is essential for printing with vegetable-based inks (like soy-based ink), as these inks are sensitive to environmental changes. Proper and stable humidity levels ensure consistent ink viscosity and drying, preventing smudging, color inconsistencies, and application issues. It also reduces static electricity, ensuring precise and high-quality printing.

When relative humidity falls below 40%RH, removing protective film or paper from plates generates electrostatic charges, attracting dust, creating handling issues, and even causing sparks. To prevent these problems and ensure a clean, safe printing environment,

humidity control systems help us maintain a 45% RH humidity level, which is crucial.

During digital printing, having humidity control systems is necessary. The device maintains consistent moisture levels and prevents the paper from curling, warping or creating static electricity. This practice ensures smooth paper feeding, precise ink application, and high-quality prints. By stabilizing our printing facility’s environment, humidity control equipment reduces downtime, minimizes waste, and improves overall efficiency in the printing process.

In a dry press hall, unwrapped paper loses moisture, leading to curling, tight edges, and misfeeds due to electrostatic build-up. These issues cause misregister, dot doubling, and creasing during printing, and can result in cracked folds during finishing, reducing product quality and increasing waste. During offset printing, maintaining a relative humidity of 50-55%RH prevents these problems, ensuring smooth operation and high-quality output.

Besides printing, we also provide you with a vast selection of packaging options. By installing a moisture control system in our printing facility, we prevent the high-quality cardboard from warping or curling. We also significantly reduce the amount of static electricity, which can affect printing accuracy on the packaging.

More benefits from our humidity control system!

With our state-of-art printing equipment, we need optimal protection to provide you with the best printing quality. Having a humidity control system protects our equipment from corrosion and mechanical wear caused by fluctuating humidity levels. By keeping a stable environment, we ensure to extend our printing equipment lifespan.

Static electricity seems to be one of the enemies to tackle in the trade printing business. By having a moisture management system, we minimize static electricity, thus preventing operation disruptions and safety hazards in the printing process. In addition, controlling static increases the precision and quality of printed materials and projects.

Proper humidity levels ensure that packaging materials, such as paper and cardboard, remain stable during production. This prevents issues like warping or cracking, ensuring consistent, high-quality packaging outcomes. At the end of the process, your packaging materials are exactly as you expected them to be.

Why does humidity control matter for your clients’ printing needs?

When choosing a trade printing facility, the quality and consistency of your printed materials are paramount. A humidity control system plays a crucial role in delivering exceptional results that your customers can count on.

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Consistent high-quality prints

Perfect print on every project: With a humidity control system, your print materials maintain their integrity, preventing common issues like paper warping or ink smudging. This means you get flawless, professional-quality prints with every order.

Accurate color reproduction: Consistent humidity ensures your brand colors are reproduced accurately, maintaining the visual appeal and consistency of your marketing materials.

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Cost-effective and error-free printing

Fewer misprints, lower costs: Controlled humidity minimizes errors like paper jams and ink issues, reducing waste and unnecessary reprints. This efficiency translates into cost savings that can be passed on to you, the customer.

On-time deliveries: Reliable production schedules, free from unexpected delays caused by humidity fluctuations, mean your orders are completed on time, every time.

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Boost your brand with reliable print quality!

Professional results: Consistent, high-quality prints enhance your brand's image, ensuring that your marketing materials always look their best. This reliability builds trust with your audience and strengthens your brand’s reputation.

Long-term value: When you choose a trade printing facility with humidity control, you’re investing in a partner that delivers reliable, top-notch results every time. This long-term consistency is key to maintaining your brand’s professional image.

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Choose a printing partner you can trust!

By selecting a Best Deal Printing Solutions, a trade printing plant that uses a humidity control system, you ensure your print materials are produced with the highest level of care and precision. This not only saves you money but also guarantees that your orders will be fulfilled on time and to your exact specifications.

Don’t settle for less—choose a printing partner that prioritizes quality, reliability, and your satisfaction.

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Best Deal has gained a reputation as a top trade printer who can trusted to deliver reliable service, autstanding print quality all with competitive rates.

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